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Merge pull request #1037 from filipmu/Filament-Sensor

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Support for a filament diameter sensor
This commit is contained in:
Erik van der Zalm 2014-10-11 22:56:01 +02:00
commit 058e446531
8 changed files with 316 additions and 7 deletions
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31
Marlin/Configuration.h
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@ -193,7 +193,7 @@
// is more then PID_FUNCTIONAL_RANGE then the PID will be shut off and the heater will be set to min/max.
#define PID_INTEGRAL_DRIVE_MAX 255 //limit for the integral term
#define K1 0.95 //smoothing factor within the PID
#define PID_dT ((OVERSAMPLENR * 8.0)/(F_CPU / 64.0 / 256.0)) //sampling period of the temperature routine
#define PID_dT ((OVERSAMPLENR * 10.0)/(F_CPU / 64.0 / 256.0)) //sampling period of the temperature routine
// If you are using a pre-configured hotend then you can use one of the value sets by uncommenting it
// Ultimaker
@ -766,6 +766,35 @@ const bool Z_MAX_ENDSTOP_INVERTING = true; // set to true to invert the logic of
//#define SERVO_ENDSTOPS {-1, -1, 0} // Servo index for X, Y, Z. Disable with -1
//#define SERVO_ENDSTOP_ANGLES {0,0, 0,0, 70,0} // X,Y,Z Axis Extend and Retract angles
/**********************************************************************\
* Support for a filament diameter sensor
* Also allows adjustment of diameter at print time (vs at slicing)
* Single extruder only at this point (extruder 0)
*
* Motherboards
* 34 - RAMPS1.4 - uses Analog input 5 on the AUX2 connector
* 81 - Printrboard - Uses Analog input 2 on the Aux 2 connector
* 301 - Rambo - uses Analog input 3
* Note may require analog pins to be defined for different motherboards
**********************************************************************/
#define FILAMENT_SENSOR
#define FILAMENT_SENSOR_EXTRUDER_NUM 0 //The number of the extruder that has the filament sensor (0,1,2)
#define MEASUREMENT_DELAY_CM 14 //measurement delay in cm. This is the distance from filament sensor to middle of barrel
#define DEFAULT_NOMINAL_FILAMENT_DIA 3.0 //Enter the diameter (in mm) of the filament generally used (3.0 mm or 1.75 mm) - this is then used in the slicer software. Used for sensor reading validation
#define MEASURED_UPPER_LIMIT 3.30 //upper limit factor used for sensor reading validation in mm
#define MEASURED_LOWER_LIMIT 1.90 //lower limit factor for sensor reading validation in mm
#define MAX_MEASUREMENT_DELAY 20 //delay buffer size in bytes (1 byte = 1cm)- limits maximum measurement delay allowable (must be larger than MEASUREMENT_DELAY_CM and lower number saves RAM)
//defines used in the code
#define DEFAULT_MEASURED_FILAMENT_DIA DEFAULT_NOMINAL_FILAMENT_DIA //set measured to nominal initially
#include "Configuration_adv.h"
#include "thermistortables.h"

10
Marlin/Marlin.h
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@ -236,6 +236,16 @@ extern int EtoPPressure;
extern unsigned char fanSpeedSoftPwm;
#endif
#ifdef FILAMENT_SENSOR
extern float filament_width_nominal; //holds the theoretical filament diameter ie., 3.00 or 1.75
extern bool filament_sensor; //indicates that filament sensor readings should control extrusion
extern float filament_width_meas; //holds the filament diameter as accurately measured
extern signed char measurement_delay[]; //ring buffer to delay measurement
extern int delay_index1, delay_index2; //index into ring buffer
extern float delay_dist; //delay distance counter
extern int meas_delay_cm; //delay distance
#endif
#ifdef FWRETRACT
extern bool autoretract_enabled;
extern bool retracted[EXTRUDERS];

84
Marlin/Marlin_main.cpp
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@ -159,6 +159,10 @@
// M400 - Finish all moves
// M401 - Lower z-probe if present
// M402 - Raise z-probe if present
// M404 - N<dia in mm> Enter the nominal filament width (3mm, 1.75mm ) or will display nominal filament width without parameters
// M405 - Turn on Filament Sensor extrusion control. Optional D<delay in cm> to set delay in centimeters between sensor and extruder
// M406 - Turn off Filament Sensor extrusion control
// M407 - Displays measured filament diameter
// M500 - stores parameters in EEPROM
// M501 - reads parameters from EEPROM (if you need reset them after you changed them temporarily).
// M502 - reverts to the default "factory settings". You still need to store them in EEPROM afterwards if you want to.
@ -313,6 +317,18 @@ float axis_scaling[3]={1,1,1}; // Build size scaling, default to 1
bool cancel_heatup = false ;
#ifdef FILAMENT_SENSOR
//Variables for Filament Sensor input
float filament_width_nominal=DEFAULT_NOMINAL_FILAMENT_DIA; //Set nominal filament width, can be changed with M404
bool filament_sensor=false; //M405 turns on filament_sensor control, M406 turns it off
float filament_width_meas=DEFAULT_MEASURED_FILAMENT_DIA; //Stores the measured filament diameter
signed char measurement_delay[MAX_MEASUREMENT_DELAY+1]; //ring buffer to delay measurement store extruder factor after subtracting 100
int delay_index1=0; //index into ring buffer
int delay_index2=-1; //index into ring buffer - set to -1 on startup to indicate ring buffer needs to be initialized
float delay_dist=0; //delay distance counter
int meas_delay_cm = MEASUREMENT_DELAY_CM; //distance delay setting
#endif
//===========================================================================
//=============================Private Variables=============================
//===========================================================================
@ -510,6 +526,7 @@ void servo_init()
#endif
}
void setup()
{
setup_killpin();
@ -559,6 +576,7 @@ void setup()
st_init(); // Initialize stepper, this enables interrupts!
setup_photpin();
servo_init();
lcd_init();
_delay_ms(1000); // wait 1sec to display the splash screen
@ -2780,6 +2798,8 @@ Sigma_Exit:
} else {
//reserved for setting filament diameter via UFID or filament measuring device
break;
}
tmp_extruder = active_extruder;
if(code_seen('T')) {
@ -3342,6 +3362,70 @@ Sigma_Exit:
}
break;
#endif
#ifdef FILAMENT_SENSOR
case 404: //M404 Enter the nominal filament width (3mm, 1.75mm ) N<3.0> or display nominal filament width
{
#if (FILWIDTH_PIN > -1)
if(code_seen('N')) filament_width_nominal=code_value();
else{
SERIAL_PROTOCOLPGM("Filament dia (nominal mm):");
SERIAL_PROTOCOLLN(filament_width_nominal);
}
#endif
}
break;
case 405: //M405 Turn on filament sensor for control
{
if(code_seen('D')) meas_delay_cm=code_value();
if(meas_delay_cm> MAX_MEASUREMENT_DELAY)
meas_delay_cm = MAX_MEASUREMENT_DELAY;
if(delay_index2 == -1) //initialize the ring buffer if it has not been done since startup
{
int temp_ratio = widthFil_to_size_ratio();
for (delay_index1=0; delay_index1<(MAX_MEASUREMENT_DELAY+1); ++delay_index1 ){
measurement_delay[delay_index1]=temp_ratio-100; //subtract 100 to scale within a signed byte
}
delay_index1=0;
delay_index2=0;
}
filament_sensor = true ;
//SERIAL_PROTOCOLPGM("Filament dia (measured mm):");
//SERIAL_PROTOCOL(filament_width_meas);
//SERIAL_PROTOCOLPGM("Extrusion ratio(%):");
//SERIAL_PROTOCOL(extrudemultiply);
}
break;
case 406: //M406 Turn off filament sensor for control
{
filament_sensor = false ;
}
break;
case 407: //M407 Display measured filament diameter
{
SERIAL_PROTOCOLPGM("Filament dia (measured mm):");
SERIAL_PROTOCOLLN(filament_width_meas);
}
break;
#endif
case 500: // M500 Store settings in EEPROM
{
Config_StoreSettings();

16
Marlin/pins.h
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@ -628,6 +628,15 @@
#define E1_DIR_PIN 34
#define E1_ENABLE_PIN 30
#if MOTHERBOARD == 34 //FMM added for Filament Extruder
#ifdef FILAMENT_SENSOR
//define analog pin for the filament width sensor input
//Use the RAMPS 1.4 Analog input 5 on the AUX2 connector
#define FILWIDTH_PIN 5
#endif
#endif
#if MOTHERBOARD == 68
#define E2_STEP_PIN 23
#define E2_DIR_PIN 25
@ -1762,6 +1771,9 @@
#define Z_STOP_PIN 36
#define TEMP_0_PIN 1 // Extruder / Analog pin numbering
#define TEMP_BED_PIN 0 // Bed / Analog pin numbering
#ifdef FILAMENT_SENSOR
#define FILWIDTH_PIN 2
#endif //FILAMENT_SENSOR
#endif
#define TEMP_1_PIN -1
@ -2396,6 +2408,10 @@ DaveX plan for Teensylu/printrboard-type pinouts (ref teensylu & sprinter) for a
#endif
#endif //ULTRA_LCD
#ifdef FILAMENT_SENSOR
//Filip added pin for Filament sensor analog input
#define FILWIDTH_PIN 3
#endif //FILAMENT_SENSOR
#endif

47
Marlin/planner.cpp
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@ -119,6 +119,10 @@ static long x_segment_time[3]={MAX_FREQ_TIME + 1,0,0}; // Segment times (in
static long y_segment_time[3]={MAX_FREQ_TIME + 1,0,0};
#endif
#ifdef FILAMENT_SENSOR
static char meas_sample; //temporary variable to hold filament measurement sample
#endif
// Returns the index of the next block in the ring buffer
// NOTE: Removed modulo (%) operator, which uses an expensive divide and multiplication.
static int8_t next_block_index(int8_t block_index) {
@ -762,6 +766,49 @@ block->steps_y = labs((target[X_AXIS]-position[X_AXIS]) - (target[Y_AXIS]-positi
block->nominal_speed = block->millimeters * inverse_second; // (mm/sec) Always > 0
block->nominal_rate = ceil(block->step_event_count * inverse_second); // (step/sec) Always > 0
#ifdef FILAMENT_SENSOR
//FMM update ring buffer used for delay with filament measurements
if((extruder==FILAMENT_SENSOR_EXTRUDER_NUM) && (delay_index2 > -1)) //only for extruder with filament sensor and if ring buffer is initialized
{
delay_dist = delay_dist + delta_mm[E_AXIS]; //increment counter with next move in e axis
while (delay_dist >= (10*(MAX_MEASUREMENT_DELAY+1))) //check if counter is over max buffer size in mm
delay_dist = delay_dist - 10*(MAX_MEASUREMENT_DELAY+1); //loop around the buffer
while (delay_dist<0)
delay_dist = delay_dist + 10*(MAX_MEASUREMENT_DELAY+1); //loop around the buffer
delay_index1=delay_dist/10.0; //calculate index
//ensure the number is within range of the array after converting from floating point
if(delay_index1<0)
delay_index1=0;
else if (delay_index1>MAX_MEASUREMENT_DELAY)
delay_index1=MAX_MEASUREMENT_DELAY;
if(delay_index1 != delay_index2) //moved index
{
meas_sample=widthFil_to_size_ratio()-100; //subtract off 100 to reduce magnitude - to store in a signed char
}
while( delay_index1 != delay_index2)
{
delay_index2 = delay_index2 + 1;
if(delay_index2>MAX_MEASUREMENT_DELAY)
delay_index2=delay_index2-(MAX_MEASUREMENT_DELAY+1); //loop around buffer when incrementing
if(delay_index2<0)
delay_index2=0;
else if (delay_index2>MAX_MEASUREMENT_DELAY)
delay_index2=MAX_MEASUREMENT_DELAY;
measurement_delay[delay_index2]=meas_sample;
}
}
#endif
// Calculate and limit speed in mm/sec for each axis
float current_speed[4];
float speed_factor = 1.0; //factor <=1 do decrease speed

123
Marlin/temperature.cpp
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@ -74,7 +74,10 @@ unsigned char soft_pwm_bed;
#ifdef BABYSTEPPING
volatile int babystepsTodo[3]={0,0,0};
#endif
#ifdef FILAMENT_SENSOR
int current_raw_filwidth = 0; //Holds measured filament diameter - one extruder only
#endif
//===========================================================================
//=============================private variables============================
//===========================================================================
@ -161,6 +164,9 @@ unsigned long watchmillis[EXTRUDERS] = ARRAY_BY_EXTRUDERS(0,0,0);
#define SOFT_PWM_SCALE 0
#endif
#ifdef FILAMENT_SENSOR
static int meas_shift_index; //used to point to a delayed sample in buffer for filament width sensor
#endif
//===========================================================================
//============================= functions ============================
//===========================================================================
@ -604,6 +610,28 @@ void manage_heater()
}
#endif
#endif
//code for controlling the extruder rate based on the width sensor
#ifdef FILAMENT_SENSOR
if(filament_sensor)
{
meas_shift_index=delay_index1-meas_delay_cm;
if(meas_shift_index<0)
meas_shift_index = meas_shift_index + (MAX_MEASUREMENT_DELAY+1); //loop around buffer if needed
//get the delayed info and add 100 to reconstitute to a percent of the nominal filament diameter
//then square it to get an area
if(meas_shift_index<0)
meas_shift_index=0;
else if (meas_shift_index>MAX_MEASUREMENT_DELAY)
meas_shift_index=MAX_MEASUREMENT_DELAY;
volumetric_multiplier[FILAMENT_SENSOR_EXTRUDER_NUM] = pow((float)(100+measurement_delay[meas_shift_index])/100.0,2);
if (volumetric_multiplier[FILAMENT_SENSOR_EXTRUDER_NUM] <0.01)
volumetric_multiplier[FILAMENT_SENSOR_EXTRUDER_NUM]=0.01;
}
#endif
}
#define PGM_RD_W(x) (short)pgm_read_word(&x)
@ -697,6 +725,9 @@ static void updateTemperaturesFromRawValues()
#ifdef TEMP_SENSOR_1_AS_REDUNDANT
redundant_temperature = analog2temp(redundant_temperature_raw, 1);
#endif
#ifdef FILAMENT_SENSOR && (FILWIDTH_PIN > -1) //check if a sensor is supported
filament_width_meas = analog2widthFil();
#endif
//Reset the watchdog after we know we have a temperature measurement.
watchdog_reset();
@ -705,6 +736,36 @@ static void updateTemperaturesFromRawValues()
CRITICAL_SECTION_END;
}
// For converting raw Filament Width to milimeters
#ifdef FILAMENT_SENSOR
float analog2widthFil() {
return current_raw_filwidth/16383.0*5.0;
//return current_raw_filwidth;
}
// For converting raw Filament Width to a ratio
int widthFil_to_size_ratio() {
float temp;
temp=filament_width_meas;
if(filament_width_meas<MEASURED_LOWER_LIMIT)
temp=filament_width_nominal; //assume sensor cut out
else if (filament_width_meas>MEASURED_UPPER_LIMIT)
temp= MEASURED_UPPER_LIMIT;
return(filament_width_nominal/temp*100);
}
#endif
void tp_init()
{
#if (MOTHERBOARD == 80) && ((TEMP_SENSOR_0==-1)||(TEMP_SENSOR_1==-1)||(TEMP_SENSOR_2==-1)||(TEMP_SENSOR_BED==-1))
@ -804,6 +865,17 @@ void tp_init()
#endif
#endif
//Added for Filament Sensor
#ifdef FILAMENT_SENSOR
#if defined(FILWIDTH_PIN) && (FILWIDTH_PIN > -1)
#if FILWIDTH_PIN < 8
DIDR0 |= 1<<FILWIDTH_PIN;
#else
DIDR2 |= 1<<(FILWIDTH_PIN - 8);
#endif
#endif
#endif
// Use timer0 for temperature measurement
// Interleave temperature interrupt with millies interrupt
OCR0B = 128;
@ -1116,7 +1188,7 @@ ISR(TIMER0_COMPB_vect)
static unsigned long raw_temp_1_value = 0;
static unsigned long raw_temp_2_value = 0;
static unsigned long raw_temp_bed_value = 0;
static unsigned char temp_state = 8;
static unsigned char temp_state = 10;
static unsigned char pwm_count = (1 << SOFT_PWM_SCALE);
static unsigned char soft_pwm_0;
#if (EXTRUDERS > 1) || defined(HEATERS_PARALLEL)
@ -1129,6 +1201,10 @@ ISR(TIMER0_COMPB_vect)
static unsigned char soft_pwm_b;
#endif
#if defined(FILWIDTH_PIN) &&(FILWIDTH_PIN > -1)
static unsigned long raw_filwidth_value = 0; //added for filament width sensor
#endif
if(pwm_count == 0){
soft_pwm_0 = soft_pwm[0];
if(soft_pwm_0 > 0) {
@ -1255,10 +1331,39 @@ ISR(TIMER0_COMPB_vect)
#if defined(TEMP_2_PIN) && (TEMP_2_PIN > -1)
raw_temp_2_value += ADC;
#endif
temp_state = 0;
temp_count++;
temp_state = 8;//change so that Filament Width is also measured
break;
case 8: //Startup, delay initial temp reading a tiny bit so the hardware can settle.
case 8: //Prepare FILWIDTH
#if defined(FILWIDTH_PIN) && (FILWIDTH_PIN> -1)
#if FILWIDTH_PIN>7
ADCSRB = 1<<MUX5;
#else
ADCSRB = 0;
#endif
ADMUX = ((1 << REFS0) | (FILWIDTH_PIN & 0x07));
ADCSRA |= 1<<ADSC; // Start conversion
#endif
lcd_buttons_update();
temp_state = 9;
break;
case 9: //Measure FILWIDTH
#if defined(FILWIDTH_PIN) &&(FILWIDTH_PIN > -1)
//raw_filwidth_value += ADC; //remove to use an IIR filter approach
if(ADC>102) //check that ADC is reading a voltage > 0.5 volts, otherwise don't take in the data.
{
raw_filwidth_value= raw_filwidth_value-(raw_filwidth_value>>7); //multipliy raw_filwidth_value by 127/128
raw_filwidth_value= raw_filwidth_value + ((unsigned long)ADC<<7); //add new ADC reading
}
#endif
temp_state = 0;
temp_count++;
break;
case 10: //Startup, delay initial temp reading a tiny bit so the hardware can settle.
temp_state = 0;
break;
// default:
@ -1267,7 +1372,7 @@ ISR(TIMER0_COMPB_vect)
// break;
}
if(temp_count >= OVERSAMPLENR) // 8 * 16 * 1/(16000000/64/256) = 131ms.
if(temp_count >= OVERSAMPLENR) // 10 * 16 * 1/(16000000/64/256) = 164ms.
{
if (!temp_meas_ready) //Only update the raw values if they have been read. Else we could be updating them during reading.
{
@ -1283,6 +1388,12 @@ ISR(TIMER0_COMPB_vect)
#endif
current_temperature_bed_raw = raw_temp_bed_value;
}
//Add similar code for Filament Sensor - can be read any time since IIR filtering is used
#if defined(FILWIDTH_PIN) &&(FILWIDTH_PIN > -1)
current_raw_filwidth = raw_filwidth_value>>10; //need to divide to get to 0-16384 range since we used 1/128 IIR filter approach
#endif
temp_meas_ready = true;
temp_count = 0;

8
Marlin/temperature.h
View File

@ -31,6 +31,14 @@
void tp_init(); //initialize the heating
void manage_heater(); //it is critical that this is called periodically.
#ifdef FILAMENT_SENSOR
// For converting raw Filament Width to milimeters
float analog2widthFil();
// For converting raw Filament Width to an extrusion ratio
int widthFil_to_size_ratio();
#endif
// low level conversion routines
// do not use these routines and variables outside of temperature.cpp
extern int target_temperature[EXTRUDERS];

4
README.md
View File

@ -233,6 +233,10 @@ M Codes
* M400 - Finish all moves
* M401 - Lower z-probe if present
* M402 - Raise z-probe if present
* M404 - N<dia in mm> Enter the nominal filament width (3mm, 1.75mm ) or will display nominal filament width without parameters
* M405 - Turn on Filament Sensor extrusion control. Optional D<delay in cm> to set delay in centimeters between sensor and extruder
* M406 - Turn off Filament Sensor extrusion control
* M407 - Displays measured filament diameter
* M500 - stores paramters in EEPROM
* M501 - reads parameters from EEPROM (if you need reset them after you changed them temporarily).
* M502 - reverts to the default "factory settings". You still need to store them in EEPROM afterwards if you want to.