Refactor SD detect handler (#17380)

Co-Authored-By: Eric Ptak <trouch@users.noreply.github.com>

Marlin/src/MarlinCore.cpp

@@ -443,7 +443,6 @@ void startOrResumeJob() {
 
 /**
  * Minimal management of Marlin's core activities:
- *  - Check for Filament Runout
  *  - Keep the command buffer full
  *  - Check for maximum inactive time between commands
  *  - Check for maximum inactive time between stepper commands
@@ -454,13 +453,8 @@ void startOrResumeJob() {
  *  - Check if an idle but hot extruder needs filament extruded (EXTRUDER_RUNOUT_PREVENT)
  *  - Pulse FET_SAFETY_PIN if it exists
  */
-
 inline void manage_inactivity(const bool ignore_stepper_queue=false) {
 
-  #if HAS_FILAMENT_SENSOR
-    runout.run();
-  #endif
-
   if (queue.length < BUFSIZE) queue.get_available_commands();
 
   const millis_t ms = millis();
@@ -644,9 +638,53 @@ inline void manage_inactivity(const bool ignore_stepper_queue=false) {
 }
 
 /**
- * Standard idle routine keeps the machine alive
+ * Standard idle routine keeps the machine alive:
+ *  - Core Marlin activities
+ *  - Manage heaters (and Watchdog)
+ *  - Max7219 heartbeat, animation, etc.
+ *
+ *  Only after setup() is complete:
+ *  - Handle filament runout sensors
+ *  - Run HAL idle tasks
+ *  - Handle Power-Loss Recovery
+ *  - Run StallGuard endstop checks
+ *  - Handle SD Card insert / remove
+ *  - Handle USB Flash Drive insert / remove
+ *  - Announce Host Keepalive state (if any)
+ *  - Update the Print Job Timer state
+ *  - Update the Beeper queue
+ *  - Read Buttons and Update the LCD
+ *  - Run i2c Position Encoders
+ *  - Auto-report Temperatures / SD Status
+ *  - Update the Prusa MMU2
+ *  - Handle Joystick jogging
  */
 void idle(TERN_(ADVANCED_PAUSE_FEATURE, bool no_stepper_sleep/*=false*/)) {
+
+  // Core Marlin activities
+  manage_inactivity(TERN_(ADVANCED_PAUSE_FEATURE, no_stepper_sleep));
+
+  // Manage Heaters (and Watchdog)
+  thermalManager.manage_heater();
+
+  // Max7219 heartbeat, animation, etc
+  #if ENABLED(MAX7219_DEBUG)
+    max7219.idle_tasks();
+  #endif
+
+  // Return if setup() isn't completed
+  if (marlin_state == MF_INITIALIZING) return;
+
+  // Handle filament runout sensors
+  #if HAS_FILAMENT_SENSOR
+    runout.run();
+  #endif
+
+  // Run HAL idle tasks
+  #ifdef HAL_IDLETASK
+    HAL_idletask();
+  #endif
+
   // Handle Power-Loss Recovery
   #if ENABLED(POWER_LOSS_RECOVERY) && PIN_EXISTS(POWER_LOSS)
     recovery.outage();
@@ -660,29 +698,21 @@ void idle(TERN_(ADVANCED_PAUSE_FEATURE, bool no_stepper_sleep/*=false*/)) {
         if (endstops.tmc_spi_homing_check()) break;
   #endif
 
-  // Max7219 heartbeat, animation, etc.
-  #if ENABLED(MAX7219_DEBUG)
-    max7219.idle_tasks();
+  // Handle SD Card insert / remove
+  #if ENABLED(SDSUPPORT)
+    card.manage_media();
   #endif
 
-  // Read Buttons and Update the LCD
-  ui.update();
+  // Handle USB Flash Drive insert / remove
+  #if ENABLED(USB_FLASH_DRIVE_SUPPORT)
+    Sd2Card::idle();
+  #endif
 
   // Announce Host Keepalive state (if any)
   #if ENABLED(HOST_KEEPALIVE_FEATURE)
     gcode.host_keepalive();
   #endif
 
-  // Core Marlin activities
-  manage_inactivity(
-    #if ENABLED(ADVANCED_PAUSE_FEATURE)
-      no_stepper_sleep
-    #endif
-  );
-
-  // Manage heaters (and Watchdog)
-  thermalManager.manage_heater();
-
   // Update the Print Job Timer state
   #if ENABLED(PRINTCOUNTER)
     print_job_timer.tick();
@@ -693,6 +723,9 @@ void idle(TERN_(ADVANCED_PAUSE_FEATURE, bool no_stepper_sleep/*=false*/)) {
     buzzer.tick();
   #endif
 
+  // Read Buttons and Update the LCD
+  ui.update();
+
   // Run i2c Position Encoders
   #if ENABLED(I2C_POSITION_ENCODERS)
     static millis_t i2cpem_next_update_ms;
@@ -705,11 +738,6 @@ void idle(TERN_(ADVANCED_PAUSE_FEATURE, bool no_stepper_sleep/*=false*/)) {
     }
   #endif
 
-  // Run HAL idle tasks
-  #ifdef HAL_IDLETASK
-    HAL_idletask();
-  #endif
-
   // Auto-report Temperatures / SD Status
   #if HAS_AUTO_REPORTING
     if (!gcode.autoreport_paused) {
@@ -722,11 +750,6 @@ void idle(TERN_(ADVANCED_PAUSE_FEATURE, bool no_stepper_sleep/*=false*/)) {
     }
   #endif
 
-  // Handle USB Flash Drive insert / remove
-  #if ENABLED(USB_FLASH_DRIVE_SUPPORT)
-    Sd2Card::idle();
-  #endif
-
   // Update the Prusa MMU2
   #if ENABLED(PRUSA_MMU2)
     mmu2.mmu_loop();
@@ -983,8 +1006,8 @@ void setup() {
     SETUP_RUN(ui.show_bootscreen());
   #endif
 
-  #if ENABLED(SDSUPPORT) && defined(SDCARD_CONNECTION) && !SD_CONNECTION_IS(LCD)
-    SETUP_RUN(card.mount());          // Mount onboard / custom SD card before settings.first_load
+  #if BOTH(SDSUPPORT, SDCARD_EEPROM_EMULATION)
+    SETUP_RUN(card.mount());          // Mount media with settings before first_load
   #endif
 
   SETUP_RUN(settings.first_load());   // Load data from EEPROM if available (or use defaults)
@@ -1151,10 +1174,6 @@ void setup() {
     queue.inject_P(PSTR(STARTUP_COMMANDS));
   #endif
 
-  #if ENABLED(INIT_SDCARD_ON_BOOT) && !HAS_SPI_LCD
-    SETUP_RUN(card.beginautostart());
-  #endif
-
   #if ENABLED(HOST_PROMPT_SUPPORT)
     SETUP_RUN(host_action_prompt_end());
   #endif

Marlin/src/lcd/extui/ui_api.cpp

@@ -1149,28 +1149,7 @@ void MarlinUI::init() {
   ExtUI::onStartup();
 }
 
-void MarlinUI::update() {
-  #if ENABLED(SDSUPPORT)
-    static bool last_sd_status;
-    const bool sd_status = IS_SD_INSERTED();
-    if (sd_status != last_sd_status) {
-      last_sd_status = sd_status;
-      if (sd_status) {
-        card.mount();
-        if (card.isMounted())
-          ExtUI::onMediaInserted();
-        else
-          ExtUI::onMediaError();
-      }
-      else {
-        const bool ok = card.isMounted();
-        card.release();
-        if (ok) ExtUI::onMediaRemoved();
-      }
-    }
-  #endif // SDSUPPORT
-  ExtUI::onIdle();
-}
+void MarlinUI::update() { ExtUI::onIdle(); }
 
 void MarlinUI::kill_screen(PGM_P const error, PGM_P const component) {
   using namespace ExtUI;

Marlin/src/lcd/ultralcd.cpp

@@ -121,10 +121,6 @@ MarlinUI ui;
   #endif
 #endif
 
-#if ENABLED(INIT_SDCARD_ON_BOOT)
-  uint8_t lcd_sd_status;
-#endif
-
 #if HAS_LCD_MENU && LCD_TIMEOUT_TO_STATUS
   bool MarlinUI::defer_return_to_status;
 #endif
@@ -342,14 +338,9 @@ void MarlinUI::init() {
 
   #endif // HAS_SHIFT_ENCODER
 
-  #if ENABLED(SDSUPPORT)
-    #if PIN_EXISTS(SD_DETECT)
+  #if ENABLED(SDSUPPORT) && PIN_EXISTS(SD_DETECT)
     SET_INPUT_PULLUP(SD_DETECT_PIN);
   #endif
-    #if ENABLED(INIT_SDCARD_ON_BOOT)
-      lcd_sd_status = 2; // UNKNOWN
-    #endif
-  #endif
 
   #if HAS_ENCODER_ACTION && HAS_SLOW_BUTTONS
     slow_buttons = 0;
@@ -744,11 +735,11 @@ void MarlinUI::quick_feedback(const bool clear_buttons/*=true*/) {
  */
 
 LCDViewAction MarlinUI::lcdDrawUpdate = LCDVIEW_CLEAR_CALL_REDRAW;
+millis_t next_lcd_update_ms;
 
 void MarlinUI::update() {
 
   static uint16_t max_display_update_time = 0;
-  static millis_t next_lcd_update_ms;
   millis_t ms = millis();
 
   #if HAS_LCD_MENU && LCD_TIMEOUT_TO_STATUS
@@ -824,53 +815,6 @@ void MarlinUI::update() {
 
   #endif // HAS_LCD_MENU
 
-  #if ENABLED(INIT_SDCARD_ON_BOOT)
-    //
-    // SPI SD Card detection (and first card init when the LCD is present)
-    //
-    const uint8_t sd_status = (uint8_t)IS_SD_INSERTED();
-    if (sd_status != lcd_sd_status && detected()) {
-
-      uint8_t old_sd_status = lcd_sd_status; // prevent re-entry to this block!
-      lcd_sd_status = sd_status;
-
-      if (sd_status) {
-        safe_delay(500); // Some boards need a delay to get settled
-        card.mount();
-        if (old_sd_status == 2)
-          card.beginautostart();  // Initial boot
-        else
-          set_status_P(GET_TEXT(MSG_MEDIA_INSERTED));
-      }
-      #if PIN_EXISTS(SD_DETECT)
-        else {
-          card.release();
-          if (old_sd_status != 2) {
-            set_status_P(GET_TEXT(MSG_MEDIA_REMOVED));
-            #if HAS_LCD_MENU
-              return_to_status();
-            #endif
-          }
-        }
-
-        #if DISABLED(NO_LCD_REINIT)
-          init_lcd(); // May revive the LCD if static electricity killed it
-        #endif
-
-      #endif
-
-      refresh();
-
-      ms = millis();
-      next_lcd_update_ms = ms + LCD_UPDATE_INTERVAL;  // delay LCD update until after SD activity completes
-
-      #ifdef LED_BACKLIGHT_TIMEOUT
-        leds.reset_timeout(ms);
-      #endif
-    }
-
-  #endif // INIT_SDCARD_ON_BOOT
-
   if (ELAPSED(ms, next_lcd_update_ms)
     #if HAS_GRAPHICAL_LCD
       || drawing_screen
@@ -1595,3 +1539,55 @@ void MarlinUI::update() {
   }
 
 #endif // !HAS_DISPLAY
+
+#if ENABLED(SDSUPPORT)
+
+  void MarlinUI::media_changed(const uint8_t old_status, const uint8_t status) {
+    if (old_status == status) {
+      #if ENABLED(EXTENSIBLE_UI)
+        ExtUI::onMediaError();      // Failed to mount/unmount
+      #endif
+      return;
+    }
+
+    if (status) {
+      #if ENABLED(EXTENSIBLE_UI)
+        ExtUI::onMediaInserted();   // ExtUI response
+      #endif
+      if (old_status < 2)
+        set_status_P(GET_TEXT(MSG_MEDIA_INSERTED));
+    }
+    else {
+      #if ENABLED(EXTENSIBLE_UI)
+        ExtUI::onMediaRemoved();    // ExtUI response
+      #endif
+      if (old_status < 2) {
+        #if PIN_EXISTS(SD_DETECT)
+          set_status_P(GET_TEXT(MSG_MEDIA_REMOVED));
+          #if HAS_LCD_MENU
+            return_to_status();
+          #endif
+        #endif
+      }
+    }
+
+    #if PIN_EXISTS(SD_DETECT) && DISABLED(NO_LCD_REINIT)
+      init_lcd(); // Revive a noisy shared SPI LCD
+    #endif
+
+    refresh();
+
+    #if HAS_SPI_LCD || defined(LED_BACKLIGHT_TIMEOUT)
+      const millis_t ms = millis();
+    #endif
+
+    #if HAS_SPI_LCD
+      next_lcd_update_ms = ms + LCD_UPDATE_INTERVAL;  // Delay LCD update for SD activity
+    #endif
+
+    #ifdef LED_BACKLIGHT_TIMEOUT
+      leds.reset_timeout(ms);
+    #endif
+  }
+
+#endif // SDSUPPORT

Marlin/src/lcd/ultralcd.h

@@ -274,6 +274,10 @@ public:
   // LCD implementations
   static void clear_lcd();
 
+  #if ENABLED(SDSUPPORT)
+    static void media_changed(const uint8_t old_stat, const uint8_t stat);
+  #endif
+
   #if HAS_SPI_LCD
     static bool detected();
     static void init_lcd();

Marlin/src/sd/cardreader.cpp

@@ -378,6 +378,42 @@ void CardReader::mount() {
   ui.refresh();
 }
 
+/**
+ * Handle SD card events
+ */
+#if MB(FYSETC_CHEETAH)
+  #include "../module/stepper.h"
+#endif
+
+void CardReader::manage_media() {
+  static uint8_t prev_stat = TERN(INIT_SDCARD_ON_BOOT, 2, 0);
+  uint8_t stat = uint8_t(IS_SD_INSERTED());
+  if (stat != prev_stat && ui.detected()) {
+
+    uint8_t old_stat = prev_stat;
+    prev_stat = stat;                 // Change now to prevent re-entry
+
+    if (stat) {                       // Media Inserted
+      safe_delay(500);                // Some boards need a delay to get settled
+      mount();                        // Try to mount the media
+      #if MB(FYSETC_CHEETAH)
+        reset_stepper_drivers();      // Workaround for Cheetah bug
+      #endif
+      if (!isMounted()) stat = 0;     // Not mounted?
+    }
+    else {
+      #if PIN_EXISTS(SD_DETECT)
+        release();                    // Card is released
+      #endif
+    }
+
+    ui.media_changed(old_stat, stat); // Update the UI
+
+    if (stat && old_stat == 2)        // First mount?
+      beginautostart();               // Look for autostart files soon
+  }
+}
+
 void CardReader::release() {
   endFilePrint();
   flag.mounted = false;

Marlin/src/sd/cardreader.h

@@ -73,6 +73,9 @@ public:
   static inline bool isMounted() { return flag.mounted; }
   static void ls();
 
+  // Handle media insert/remove
+  static void manage_media();
+
   // SD Card Logging
   static void openLogFile(char * const path);
   static void write_command(char * const buf);